With the passage of time, manufacturers around the world are beginning to use automatic screwdriving machines. Basically, when an assembly requires the same-size multiple screws, an autofeed screwdriver can be an ideal solution for quality, productivity and accuracy. In this article, we are going to share some updates about the world of automatic screwdriving. Read on to find out more.
Data-Driven Drivers
Today, manufacturers call for tools that can ensure quality assurance, ease of use, and speed. Therefore, suppliers provide flexible fastening equipment that helps with traceability and analytics.
Also, automatic screwdrivers come with track-and-trace technology in order to offer a detailed record of the entire process of tightening. This is the reason you may find a lot of DC electric units and controllers that provide much better statistical analysis and torque adjustment.
If you are able to analyze the process of tightening, you can make sure the product quality is great. Apart from this, it helps with product design as engineers are able to develop easy to assemble products.
Today, almost all industries take deep interest in the process of data collection, especially medical device, aerospace, and automotive, to name a few. Companies of today make sure that the screwdriving cycles are totally verifiable.
For meeting the production needs, automatic screwdrivers allow the downloading of angle graphs and torque. Apart from this, the controllers allow you to store as many as 7 days of final values.
The automatic recording and capturing of the production data allows manufacturers to make predictions about equipment failure and take preventive measures. According to Gene Mack, data collection is the most recent trend in the world of automatic screwdriving.
Flexible Fastening
Today, brief product lifecycles boost the importance of flexibility for a variety of automatic screwdriving uses. In other words, engineers can adapt a system to a lot of products regardless of the screw location. Therefore, some machine builders choose to integrate these automatic units into worksells. They don’t require any operator interaction at all.
Also, if a product is changed or iterated on an annual basis, you can use the same machine repeatedly for the assembling of newer versions, according to an expert. And there is global flexibility of a similar trend, and manufacturers opt for drivers and feeders across the world.
Sword feeders, for instance, are suitable where low noise level, low friction and gentle handling are needed. In most cases, they are suitable to process screws of sizes between M2 and M6 with a shaft length of up to 25mm. Besides, there are cylindrical balls, rivets and pins with a 1 to 12mm of diameter.
Feeding Time
For manual installation of a screw, an assembler has to get a screw from the bin, get it aligned with the hole and get the bit attached with the fastener. It’s possible to use an autofeed screwdriver to take care of these matters. You just have to position the driver on the location of fastening.
With an autofeed screwdriver, DC drivers allow much better control over the operation of the assembly. So, you can enjoy faster tightening direction, angle of rotation, torque and fastener speed.
In short, these were some of the latest updates about the world of automatic screwdriving. Hope this helps.